How Are Waterproof Mattress Protectors Manufactured?

Step 1: Fabric Inspection

Every piece of fabric is thoroughly inspected. Stains that can be cleaned are treated with a pure water spray gun, while defective fabric that cannot be remedied is classified as substandard and excluded from production.

Step 2: Fabric Lamination with TPU

Using an environmentally friendly and advanced PUR hot-melt adhesive dual-roller laminating machine, the fabric is bonded with a TPU layer.

Step 3: Rolling and Re-inspection of Laminated Fabric

The TPU-laminated fabric is rolled and undergoes a second round of quality inspection.

Step 4: Fabric Cutting

Based on customer specifications, the fabric is cut into the required dimensions.

Step 5: Product Sewing

Advanced overlock and flat sewing machines are used to stitch the product according to the customer’s requested techniques.

Step 6: Final Inspection and Packaging

All finished products are inspected again with a metal detector. Qualified items are packaged according to customer requirements, typically using a combination of blister cards, inner support boards, polybags, and cartons.

Step 7: Product Shipment

The finished mattress protectors are prepared for delivery to customers.